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Ball Mill Girth Gear (up to 40 ft) Repair, Price & Specs

Cast/fabricated girth ring gear, split design · ratios custom module · 500–15,000 hp mills. Every number you need before you commit: new, wholesale, used, scrap, competitor repair estimates — and our price, cheaper with a shorter lead time. Or sell your surplus Ball Mill Girth Gear (up to 40 ft) for cash today.

Ball Mill Girth Gear (up to 40 ft) — OEM Image

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Ball Mill Girth Gear (up to 40 ft) — full price & lead-time picture

New / retail (OEM list)new unit, factory order$180,000–$850,000
Wholesale / dealervolume or distributor pricing$144,000–$697,000
Used (tested, working)secondhand market range$72,000–$612,000
Scrap valueweight-based, changes daily$4,050–$9,900
Competitor shops (est.)
Repair cost$82,800–$510,000
Lead time8–16 weeks
Our price
Repair cost$64,600–$418,200
Lead time4–10 weeks
Choose us and save roughly $18,200–$91,800 — and get it back 2–3 business days sooner.
💵 Prefer to sell it? We pay $8,600–$146,900 cash for this unit — working or not.
Emergency 24–72 hrsWarranty up to 24 moFreight nationwide

Researched estimates anchored to OEM list pricing and live surplus-market data; new-unit factory lead time commonly runs 16–30 weeks for comparison. Send your nameplate for a confirmed number.

Why repair your Ball Mill Girth Gear (up to 40 ft) with us

Real numbers before teardown

Most shops quote only after your unit is in pieces on their bench. We publish the whole market — new, used, scrap, competitor repair — up front, so you negotiate from strength.

Cheaper and faster

Our network rate beats standard shop pricing by roughly 18–25% on the Ball Mill Girth Gear (up to 40 ft), with turnaround 2–3 days shorter — and 24–72 hour emergency rush when the line is down.

Two-way market maker

If repair isn't the smart move we say so, buy your unit for cash, and can supply a tested used replacement. No other gear shop gives you all three exits.

20+ years of industrial iron

Industrial Surplus World has bought, sold, and rebuilt Horsburgh & Scott equipment for decades — ball mills, SAG mills, kilns drives are daily work, not an experiment.

About the Ball Mill Girth Gear (up to 40 ft)

The Ball Mill Girth Gear (up to 40 ft) is a cast/fabricated girth ring gear, split design from the Girth gears, pinions, custom drives line, rated 500–15,000 hp mills across ratios of custom module, and most commonly found on ball mills, SAG mills, kilns. Horsburgh & Scott builds and rebuilds the biggest open gearing in America — mill girth gears, pinions, and custom heavy boxes since 1886.

When a Ball Mill Girth Gear (up to 40 ft) fails, the real decision is economic: a new unit lists at $180,000–$850,000 with a 16–30 week factory queue, a tested used unit trades at $72,000–$612,000 when you can find one, and a standard shop rebuild runs $82,800–$510,000 over 8–16 weeks. Our in-house network rate of $64,600–$418,200 in 4–10 weeks beats all of those paths on total cost of downtime — and if the unit is beyond economic repair, its scrap weight alone is worth $4,050–$9,900, while we'll pay $8,600–$146,900 for the core as-is.

Typical failure modes on this family are bearing wear, shaft-seal leakage, and tooth-surface distress from degraded or contaminated oil. A correct rebuild means full teardown, hot-tank cleaning, magnetic-particle inspection of all gearing, verification of bearing-bore tolerances, all-new bearings, seals, shims and gaskets, reassembly to factory clearances, and a loaded run-test with warranty up to 24 months. Done right, it restores full service life at a fraction of replacement cost.

Ball Mill Girth Gear (up to 40 ft) specifications

Brand / lineHorsburgh & Scott — Girth gears, pinions, custom drives
Model / part numberBall Mill Girth Gear (up to 40 ft)
TypeCast/fabricated girth ring gear, split design
Nominal ratioscustom module
Power / duty500–15,000 hp mills
Approx. weight45,000 lb
Typical applicationsball mills, SAG mills, kilns
Manufacturer baseCleveland, OH

Confirm exact ratio and rating from your nameplate — we service and buy all configurations of the Ball Mill Girth Gear (up to 40 ft).

What a Ball Mill Girth Gear (up to 40 ft) rebuild includes

Teardown & clean

Full disassembly, hot-tank strip, oil passages cleared.

Inspect & magnaflux

All gearing NDT-checked for hidden cracks; bores measured.

New wear parts

All-new bearings, seals, shims, gaskets; seal surfaces reground.

Assemble & run-test

Set to factory clearances, painted, loaded run-test, warranty.

Ball Mill Girth Gear (up to 40 ft) questions

Our girth gear teeth show pitting — do we need a new gear?
Not necessarily. Early-stage pitting on mill girth gears is managed with tooth-flank regrinding and a gear reversal (flip the wear face) — standard practice that buys years. Replacement is only forced when cracks reach the root or the rim. On-site inspection tells you which side of the line you're on. Call (641) 519-6270 for a free teardown quote — or sell us the unit as-is for cash.
How much does gear repair cost compared to buying new?
A quality rebuild typically runs 30-60% of new-unit cost — and skips the 16-30 week factory lead time on industrial units. Small ancillary boxes run $1,000-5,000; heavy mill and oilfield gearboxes $10,000-100,000+. We publish both numbers plus a cash offer for your unit as-is. Call (641) 519-6270 for a free teardown quote — or sell us the unit as-is for cash.
How fast can you turn a repair around?
Standard rebuilds ship in 8-12 business days — typically 2-3 days faster than standard shops — and 24-72 hour emergency service is available with free rush freight both directions. Call (641) 519-6270 for a free teardown quote — or sell us the unit as-is for cash.

Related Horsburgh & Scott pages

Get a Ball Mill Girth Gear (up to 40 ft) quote or cash offer

Or call/text (641) 519-6270 — ask for Sean. Photos of the nameplate get the fastest confirmed number, or use the instant quote app.